CONTINUOUS VULCANISATION SYSTEM
vulcanisation microwaves ovens hot air ovens salt bath
infrared ovens
shock ovens gas ovens electrical ovens
ITAIGUM is a company with many years experience in the design and manufacture of machinery for the rubber industry, and specially for the field of extrusion of rubber, rubber compounds and silicones.
Our structure allows us to offer our clients products specially adapted to the needs of their production process. For this purpose we have a technical department with capacity for designing the machinery which our clients need, our own workshops with all the necessary equipment and a team of technicians for after-sales service.
Our technology includes vulcanisation systems by microwave, Hot air, Infra-red, molten SALT baths, plus a long list of machinery for the processing of rubber and silicones.
Microwave Ovens
Microwave Ovens
Our Microwave Ovens have been specially designed for the continuous heating of extruded rubber profiles and hoses.

They allow the vulcanisation of profiles of one only or various components, with or without metallic inserts. Thanks to their resonant cavities they also allow for the passage of several profiles at the same time, in multi-extrusion.

The automated opening of the doors allows the easy passage of those profiles which require it.

Microwave energy produced can be suited to the needs of the customers' process, the machines being manufactured with outputs of 6 KW, 12 KW, 18 KW and 24 KW and with microwave generators of 1,2 KW, 2 KW, or 6 KW.

HOT AIR OVENS FOR CONTINUOUS VULCANISATION
HOT AIR OVENS FOR CONTINUOUS VULCANISATION
Hot air ovens, constructed in modular form and in sections of 2 meters, to make up required lengths from 6 to 20 meters.

Air heating may be by gas or by electric resistances.

Conveyor belts may be either from Teflon and Fibreglass, or metallic.

High air speeds achieve good and fast heat interchanges.

Minimal down-time and maintenance cost.

MOLTEN SALT BATHS
MOLTEN SALT BATHS
Bath of molten salt for the continuous vulcanisation of rubber profiles and hoses.

Molten salt baths incorporate an entry section capable of being lowered pneumatically in order to avoid initial contact and consequent marking of the extrudate.

Liquid and salts are heated by electrical resistances.A first section of pre-vulcanisation by a "curtain" of molten salts can be incorporated. Profiles or hoses are carried on metallic conveyor belts.

The extrudate is cleaned at the exit of the baths by hot air blowers.


INFRA-RED OVENS

INFRA-RED OVENS

Infra-red Ovens for the reticulation of varnishes.
Modular construction in sections of two meters.
The output of each 2 meter section is adjustable between 10 º/o and 100 º/o.
MIXED OVENS, HOT AIR PLUS INFRA-RED
For the rapid heating of profiles by
hot air and infra-red simultaneously.
Modular construction in sections of two meters. Air heated by electricity or gas, as required.
The output of each 2 meter section is adjustable between 10 º/o and 100 º/o

AUXILIARY MACHINERY AUXILIARY MACHINERY
Shock Ovens heated by air-gas or Infra red.

Entry conveyors

Caterpillar profile carriers

Systems for feeding extruders with granulated material

Profile coolers, air stream

Heating appliances for metal strip inserts.

SHOCK OVENS
SHOCK OVENS

Ovens for the curing of silicones
Shock ovens with horizontal or vertical Infrared radiatorsInfra-Red continuous ovens.

COOLING BATHS COOLING BATHS
Our cooling and cleaning baths are completely constructed from stainless steel.

They function in a closed circuit, a pump re-circulating the water and making it pass through a water/water heat exchanger.

Completely automated.

Cleaning bath for profiles vulcanised in Salt Bath, eliminating rests of salts from the profiles by hot water.

INSTALLATIONS

INSTALLATIONS

Supply and installation of complete production lines for profiles or hoses

Fire detection and extinguishing systems for vulcanisation lines

Control cabinets for vulcanisation lines

Automation of all classes of vulcanisation lines

vulcanisation microwaves ovens hot air ovens salt bath infrared ovens shock ovens gas ovens electrical ovens

Sistemas de Vulcanización del Caucho, hornos de microondas, hornos de aire caliente, hornos de infrarrojos, baño de sales, hornos de choque, hornos de gas, eléctricos, baños de enfriamiento, perfiles de caucho